Customizable PCD milling cutter
Overview
We offer a wide range of PCD milling tools tailored to the customer’s specific requests.
These tools can include features such as helix flutes, very small diameters, long PCD blades, or internal coolant channels. We can either follow the customer’s design or design the tools ourselves at Sundi, based on the actual applications and requirements.
Our Capabilities
Our company is dedicated to crafting high-precision PCD milling tools for various machining needs. Our advanced equipment and experienced team ensure top-quality tools that provide better performance and increased tool life.
HSK PCD Face Milling
- Precision PCD milling cutter for ADC 12 aluminum,ideal for eneine blacks and cylinder head surtaces.
- Innovative cutting-edge design reduces vibrations,leading to smoother operations and improved workpiece quality.
- Application
- Workpiece Material
- Tolerance
PCD Corn Cob End Mill With BT/HSK Shank
- Staggered-tooth PCD cutter ,BT/HSK shank , and coolant for efficient roughing and material removal.
- Extended edges, large depths, and axial spiral ensure reduced resistance and higher productivity.
- Process
- Suitable Materials
- Customizable
PCD Corn Cob End Mill With BT/HSK Shank
- Unified cutting-edge enhances stability and performance in the spherical bottom holes and complex contour machining.
- Excelling with graphite, high-hardness composites, and pre-sintered ceramics, ensuring reduced tool changes.
- Process
- Suitable Materials
- Specifications
- Customizable
PCD Tipped T-slot
- Customizable PCD T-slot cutter with 2, 4, 6, or 8 teeth, tailored to individual client needs.
- Versatile tooth profile options, ideal for internal slot machining, with carbide or high-speed steel shank options.
- Application
- Suitable Materials
- Tolerance
Customizable PCD T-slot Milling Cuteer
- Long cutting edge and axial helix angle for efficient slot milling, internal cooling optimizes chip evacuation and extends tool life.
- Tailored contour profile, ideal for roughing and heavy-duty cutting.
- Application
- Suitable Materials
- Tolerance
PCD Thread Milling Cutter
- Customizable PCD thread milling cutter for tough materials and fast-wearing carbide.
- Precision-engineered with solid PCD welding to produce sharp,accurate threads.
- Application
- Suitable Materials
- Tolerance
PCD Milling Tools End Mills:
Carbide End Mill:
CNC Wood Router Bits:
Solid CBN Inserts:
The Type Of Customizable PCD milling cutter For Different Applications
product specification
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
product specification
| Material | Cutting Speed VC(m/min) | Feed Rate (fz/mm/U) | Coolant | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Alloys Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Magnesium Alloys | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Copper Alloys | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Brass Alloys | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Ti-Alloys | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| GFRP glass fibre composites | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| CFRP carbon fibe composites | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| Acrylic | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastics,Duroplastics | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Why Choosing us
Customization
We offer customized PCD milling cutters to match specific customer needs, including size, number of flutes.
Technical expertise
Our team has extensive technical expertise in cutting tools and machining processes, ensuring that our customers receive expert guidance and support.
Competitive pricing
We offer competitive pricing for our high-quality PCD milling cutter, helping to reduce tooling costs for our customers.
Exceptional customer service
We prioritize exceptional customer service and are dedicated to providing our customers with timely, accurate, and friendly support throughout the ordering process and beyond.
Customizable PCD milling cutter process
-
Selecting the appropriate tool
Choose a Customizable PCD milling cutter with the appropriate size, and number of flutes to match the material and application.
-
Setting up the milling machine
Ensure that the milling machine is properly set up, including the proper spindle speed, feed rate, and coolant flow.
-
Fixturing the workpiece
Secure the workpiece in the milling machine using clamps, vices, or other holding devices.
-
Programming the tool path
Use computer-aided design (CAD) software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
-
Machining the workpiece
Start the milling machine and move the PCD square-end mill along the programmed tool path to remove material from the workpiece. Ensure that the tool is kept cool with the appropriate coolant.
-
Inspecting the finished part
After machining, inspect the finished part to ensure that it meets the desired specifications and tolerances.
-
Maintenance and cleaning
Properly maintain the PCD square-end mill by cleaning it after use and ensuring that it is stored in a safe and dry location.
