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PCD Face Milling Cutter
Overview
PCD Face Milling Cutters are designed for efficient machining of hard materials, removing material from large surface areas of workpieces in milling machines. These cutters operate at high cutting speeds and feed rates, leading to increased productivity and reduced machining times. They come in various sizes and are compatible with multiple milling machines, making them ideal for achieving smooth, flat surfaces with excellent precision.
We offer the following types of PCD Face Milling Cutters:
- PCD Adjustable Face Milling Head: Features adjustable cutting edges for versatile applications and optimized performance.
- Fixed Face Milling Cutter with Diamond Inserts: Provides stable cutting performance and enhanced durability for consistent surface finish.
- Welding PCD Face Milling: Combines robust welding technology with PCD cutting edges for superior strength and efficiency in tough machining tasks.
Mainly Application
PCD Face Milling Cutters are highly versatile and suitable for machining hard materials such as metals, composites, plastics, and ceramics. They are widely used in industries including aerospace, automotive, medical, and tooling. Their primary applications include:
- Roughing and finishing large surface areas
- Achieving precise, flat surfaces
- Contouring and profiling
- High-speed machining of non-ferrous metals and other tough materials
Our Capabilities
At Sundi Tools, we specialize in manufacturing high-precision PCD face milling cutters for various industrial applications. Our advanced equipment and skilled team ensure that each cutter provides superior performance, extended tool life, and exceptional surface finish. Trust us to deliver cutting-edge solutions for your most demanding machining needs.
PCD Milling Tools End Mills:
Find The PCD Face Milling Cutter With Different Form
Solid CBN Inserts:
Advantages Of PCD Face Milling Cutter
Increased tool life
PCD Face Milling Cutters have a significantly longer tool life compared to traditional cutting tools, reducing the need for frequent tool changes and lowering tooling costs. The average service life is up to 25 times longer than that of carbide cutters.
High speed and feed rates
These cutters operate at high cutting speeds and feed rates, leading to increased productivity and reduced machining times, making them highly efficient for large surface area machining.
Improved surface finish
These cutters produce a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding, thereby enhancing overall efficiency and product quality.
Versatility
PCD Face Milling Cutters can be used for a variety of applications, including roughing, finishing, contouring, profiling, drilling, and slotting. This versatility makes them suitable for diverse industrial applications.
Machining hard materials
Ideal for machining hard materials such as non-ferrous metals, composites, plastics, and ceramics, PCD Face Milling Cutters excel where traditional tools may fail, providing superior performance.
Precision and accuracy
Engineered for precision, PCD Face Milling Cutters deliver parts with high accuracy, especially useful for machining parts with sharp corners and flat surfaces, ensuring consistency and reliabilit
The Type Of PCD Face Milling Cutter For Different Applications
product specification
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
product specification
| Material | Cutting Speed VC(m/min) | Feed Rate (fz/mm/U) | Coolant | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Alloys Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Magnesium Alloys | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Copper Alloys | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Brass Alloys | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Ti-Alloys | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| GFRP glass fibre composites | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| CFRP carbon fibe composites | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| Acrylic | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastics,Duroplastics | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Why Choosing us
Customization
We offer customized PCD milling cutters to match specific customer needs, including size, number of flutes.
Technical expertise
Our team has extensive technical expertise in cutting tools and machining processes, ensuring that our customers receive expert guidance and support.
Competitive pricing
We offer competitive pricing for our high-quality PCD milling cutter, helping to reduce tooling costs for our customers.
Exceptional customer service
We prioritize exceptional customer service and are dedicated to providing our customers with timely, accurate, and friendly support throughout the ordering process and beyond.
The Type Of PCD Face Milling Cutter For Different Applications process
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Selecting the appropriate tool
Choose a PCD Face Milling Cutter with the correct size and type to match the material and application.
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Setting up the milling machine
Ensure the milling machine is set up properly, including the appropriate spindle speed, feed rate, and coolant flow.
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Fixturing the workpiece
Secure the workpiece in the milling machine using clamps, vices, or other holding devices to ensure stability.
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Programming the tool path
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Machining the workpiece
Start the milling machine and guide the PCD Face Milling Cutter along the programmed path to remove material, keeping the tool cool with the appropriate coolant.
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Inspecting the finished part
After machining, inspect the finished part to ensure it meets the desired specifications and tolerances.
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Maintenance and cleaning
Properly maintain the PCD Face Milling Cutter by cleaning it after use and storing it in a safe, dry location to ensure longevity.
