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PCD Solid-Nib End mill
Übersicht
The Sundi Tools PCD Solid-Nib End Mill is engineered for optimal performance in machining hard materials. Featuring a unique solid nib design, this tool ensures superior durability and precision. It is ideal for high-speed milling operations, offering exceptional feed rates and reduced cycle times for increased efficiency. Compatible with a broad range of milling machines, this end mill excels in crafting intricate parts with sharp corners and flat surfaces, enhancing both productivity and machining accuracy.
Hauptsächlich Anwendung
Our PCD Solid-Nib End Mills are essential for diverse machining tasks, particularly in handling tough materials like metals, composites, and ceramics. This tool is extensively utilized across sectors including aerospace, automotive, and medical industries. It is specifically designed for:
- Efficient roughing and detailed finishing operations.
- Precise contouring and profiling essential for complex part geometries.
- Drilling and slotting where clean, sharp edges are crucial.
- Specialized tasks requiring the machining of parts with exact flat surfaces and sharp corners.
Unser Leistungsvermögen
At Sundi Tools, we specialize in manufacturing high-precision PCD milling tools tailored to meet demanding industrial requirements. Our state-of-the-art facilities and experienced engineering team ensure each end mill is crafted to deliver not only superior performance but also enhanced tool longevity. Trust Sundi Tools for solutions that drive productivity and innovation in your machining processes.
PCD-Fräswerkzeuge Schaftfräser:
Hartmetall-Schaftfräser:
Advantages Of PCD Solid-Nib End mill
Increased tool life
PCD Solid-Nib End Mills offer significantly longer tool life compared to traditional cutters, reducing tool changes and costs. They last up to 25 times longer than carbide cutters.
High speed and feed rates
These end mills operate at high cutting speeds and feed rates, increasing productivity and reducing machining times.
Verbesserte Oberflächengüte
These end mills deliver a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding.
Vielseitigkeit
PCD Solid-Nib End Mills are versatile, suitable for roughing, finishing, contouring, profiling, drilling, and slotting, making them adaptable for various applications.
Machining hard materials
Ideal for machining hard materials like non-ferrous metals, composites, plastics, and ceramics, where traditional tools struggle.
Precision and accuracy
Designed for precision, PCD Solid-Nib End Mills produce highly accurate parts, perfect for machining sharp corners and square features.
The Type Of PCD Solid-Nib End mill For Different Applications
Produktspezifikation
| Arbeitsmaterial | Klasse | Schnittgeschwindigkeit (m/min) | Vorschub(mm/Umdrehung) | Schnitttiefe (mm) |
|---|---|---|---|---|
| Al-Legierung (4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al-Legierung (9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al-Legierung (14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Wolframkarbid | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Wälder | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu-Legierung | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Kunststoff ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphit | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
Produktspezifikation
| Material | Schnittgeschwindigkeit VC(m/min) | Vorschubgeschwindigkeit (fz/mm/U) | Kühlmittel | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Legierungen Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Al-Legierungen Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Al-Legierungen Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Magnesium-Legierungen | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Kupfer-Legierungen | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Messing-Legierungen | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Ti-Legierungen | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Graphit | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| GFK-Glasfaserverbundwerkstoffe | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Trocken, Luftdruck | |
| CFRP Kohlenstofffaser-Verbundwerkstoffe | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Trocken, Luftdruck | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Trocken, Luftdruck | |
| Acryl | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Thermoplaste, Duroplaste | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
Warum Sie uns wählen sollten
Personalisierung
Wir bieten kundenspezifische PKD-Fräser an, die den spezifischen Kundenbedürfnissen entsprechen, einschließlich Größe und Anzahl der Nuten.
Technisches Fachwissen
Unser Team verfügt über umfassendes technisches Fachwissen in Bezug auf Zerspanungswerkzeuge und Bearbeitungsprozesse und stellt sicher, dass unsere Kunden fachkundige Beratung und Unterstützung erhalten.
Konkurrenzfähige Preise
Wir bieten wettbewerbsfähige Preise für unsere hochwertigen PKD-Fräser und helfen unseren Kunden, ihre Werkzeugkosten zu senken.
Außergewöhnlicher Kundenservice
Wir legen großen Wert auf einen außergewöhnlichen Kundenservice und sind bestrebt, unseren Kunden während des gesamten Bestellvorgangs und darüber hinaus zeitnahen, genauen und freundlichen Support zu bieten.
PCD Solid-Nib End mill process
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Auswahl des geeigneten Werkzeugs
Choose a PCD Solid-Nib End Mill with the correct size and number of flutes to suit the material and application.
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Einrichten der Fräsmaschine
Ensure the milling machine is properly set up, including the correct spindle speed, feed rate, and coolant flow.
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Aufspannen des Werkstücks
Sichern Sie das Werkstück in der Fräsmaschine mit Schraubzwingen, Schraubstöcken oder anderen Haltevorrichtungen.
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Programmierung des Werkzeugwegs
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Bearbeitung des Werkstücks
Start the milling machine and guide the PCD Solid-Nib End Mill along the programmed path to remove material. Ensure the tool is kept cool with the appropriate coolant.
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Prüfen des fertigen Teils
After machining, inspect the finished part to ensure it meets the specified dimensions and tolerances.
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Wartung und Reinigung
Properly maintain the PCD Solid-Nib End Mill by cleaning it after use and storing it in a safe, dry location.
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