PCD-Holzbearbeitungsfräser
Übersicht
The M-HE 1+1 PCD Wood Working Milling Cutter with HSS Shank Body and PCD H2.5mm is designed for machining a variety of wood materials. Known for its strong wear resistance, the PCD material is harder than cemented carbide, ensuring long-lasting performance. This cutter operates at high cutting speeds and feed rates, significantly boosting productivity and reducing machining times. Available in various sizes, it is compatible with many milling machines and is especially useful for achieving precise cuts on materials with sharp corners and flat surfaces.
Hauptsächlich Anwendung
PCD Wood Working Milling Cutters are highly versatile and suitable for machining hard wood materials, including:
- MDF (Medium Density Fiberboard)
- HDF (High Density Fiberboard)
- Laminated Boards
- Particle Boards
- Plywood
- Light Wood
These tools are commonly used in the furniture, cabinetry, and woodworking industries for a variety of applications, such as:
- Roughing and finishing large surface areas
- Contouring and profiling
- Drilling and slotting
- Machining parts with precise edges and flat surfaces
Unser Leistungsvermögen
At Sundi Tools, we specialize in crafting high-precision PCD milling cutters tailored for diverse woodworking needs. Our advanced equipment and experienced team ensure each tool delivers superior performance, enhanced tool life, and exceptional machining accuracy. Trust Sundi Tools for top-quality solutions that meet the rigorous demands of modern woodworking applications.
PCD-Fräswerkzeuge Schaftfräser:
Advantages Of PCD WoodWorking Milling Cutter
Increased tool life
PCD Wood Working Milling Cutters have a significantly longer tool life compared to traditional cutting tools. This reduces the need for frequent tool changes and lowers tooling costs. The average service life is increased by up to 25 times compared to carbide cutters.
High speed and feed rates
These cutters can be used at high cutting speeds and feed rates, resulting in increased productivity and reduced machining times, making them highly efficient for woodworking applications.
Verbesserte Oberflächengüte
PCD Wood Working Milling Cutters produce a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding, thus enhancing overall efficiency and product quality.
Vielseitigkeit
PCD Wood Working Milling Cutters are versatile and can be used for a variety of applications, including roughing, finishing, contouring, profiling, drilling, and slotting, making them suitable for diverse woodworking tasks.
Machining hard materials
These cutters are ideal for machining hard materials such as non-ferrous metals, composites, plastics, and ceramics, providing superior performance where traditional tools may fail.
Precision and accuracy
Designed for precision, PCD Wood Working Milling Cutters deliver parts with high accuracy, especially useful for machining parts with sharp corners and flat surfaces, ensuring consistency and reliability.
The Type Of PCD WoodWorking Milling Cutter For Different Applications
Produktspezifikation
| Arbeitsmaterial | Klasse | Schnittgeschwindigkeit (m/min) | Vorschub(mm/Umdrehung) | Schnitttiefe (mm) |
|---|---|---|---|---|
| Al-Legierung (4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al-Legierung (9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al-Legierung (14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Wolframkarbid | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Wälder | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu-Legierung | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Kunststoff ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphit | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
Produktspezifikation
| Material | Schnittgeschwindigkeit VC(m/min) | Vorschubgeschwindigkeit (fz/mm/U) | Kühlmittel | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Legierungen Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Al-Legierungen Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Al-Legierungen Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Magnesium-Legierungen | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Kupfer-Legierungen | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Messing-Legierungen | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Ti-Legierungen | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Graphit | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| GFK-Glasfaserverbundwerkstoffe | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Trocken, Luftdruck | |
| CFRP Kohlenstofffaser-Verbundwerkstoffe | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Trocken, Luftdruck | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Trocken, Luftdruck | |
| Acryl | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
| Thermoplaste, Duroplaste | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MMS | |
Warum Sie uns wählen sollten
Personalisierung
Wir bieten kundenspezifische PKD-Fräser an, die den spezifischen Kundenbedürfnissen entsprechen, einschließlich Größe und Anzahl der Nuten.
Technisches Fachwissen
Unser Team verfügt über umfassendes technisches Fachwissen in Bezug auf Zerspanungswerkzeuge und Bearbeitungsprozesse und stellt sicher, dass unsere Kunden fachkundige Beratung und Unterstützung erhalten.
Konkurrenzfähige Preise
Wir bieten wettbewerbsfähige Preise für unsere hochwertigen PKD-Fräser und helfen unseren Kunden, ihre Werkzeugkosten zu senken.
Außergewöhnlicher Kundenservice
Wir legen großen Wert auf einen außergewöhnlichen Kundenservice und sind bestrebt, unseren Kunden während des gesamten Bestellvorgangs und darüber hinaus zeitnahen, genauen und freundlichen Support zu bieten.
PCD WoodWorking Milling Cutter process
-
Auswahl des geeigneten Werkzeugs
Choose a PCD Wood Working Milling Cutter with the correct size and type to match the material and application.
-
Einrichten der Fräsmaschine
Ensure the milling machine is properly set up, including the appropriate spindle speed, feed rate, and coolant flow.
-
Aufspannen des Werkstücks
Secure the workpiece in the milling machine using clamps, vices, or other holding devices to ensure stability.
-
Programmierung des Werkzeugwegs
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
-
Bearbeitung des Werkstücks
Start the milling machine and guide the PCD Wood Working Milling Cutter along the programmed path to remove material, keeping the tool cool with the appropriate coolant.
-
Prüfen des fertigen Teils
After machining, inspect the finished part to ensure it meets the desired specifications and tolerances.
-
Wartung und Reinigung
Properly maintain the PCD Wood Working Milling Cutter by cleaning it after use and storing it in a safe, dry location to ensure longevity.
German 
English 
Russian 
Spanish 
French