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PCD Face Milling Cutter
Vue d'ensemble
PCD Face Milling Cutters are designed for efficient machining of hard materials, removing material from large surface areas of workpieces in milling machines. These cutters operate at high cutting speeds and feed rates, leading to increased productivity and reduced machining times. They come in various sizes and are compatible with multiple milling machines, making them ideal for achieving smooth, flat surfaces with excellent precision.
We offer the following types of PCD Face Milling Cutters:
- PCD Adjustable Face Milling Head: Features adjustable cutting edges for versatile applications and optimized performance.
- Fixed Face Milling Cutter with Diamond Inserts: Provides stable cutting performance and enhanced durability for consistent surface finish.
- Welding PCD Face Milling: Combines robust welding technology with PCD cutting edges for superior strength and efficiency in tough machining tasks.
Principale application
PCD Face Milling Cutters are highly versatile and suitable for machining hard materials such as metals, composites, plastics, and ceramics. They are widely used in industries including aerospace, automotive, medical, and tooling. Their primary applications include:
- Roughing and finishing large surface areas
- Achieving precise, flat surfaces
- Contouring and profiling
- High-speed machining of non-ferrous metals and other tough materials
Nos compétences
At Sundi Tools, we specialize in manufacturing high-precision PCD face milling cutters for various industrial applications. Our advanced equipment and skilled team ensure that each cutter provides superior performance, extended tool life, and exceptional surface finish. Trust us to deliver cutting-edge solutions for your most demanding machining needs.
Outils de fraisage PCD Fraises en bout :
Find The PCD Face Milling Cutter With Different Form
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Advantages Of PCD Face Milling Cutter
Increased tool life
PCD Face Milling Cutters have a significantly longer tool life compared to traditional cutting tools, reducing the need for frequent tool changes and lowering tooling costs. The average service life is up to 25 times longer than that of carbide cutters.
High speed and feed rates
These cutters operate at high cutting speeds and feed rates, leading to increased productivity and reduced machining times, making them highly efficient for large surface area machining.
Amélioration de l'état de surface
These cutters produce a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding, thereby enhancing overall efficiency and product quality.
Polyvalence
PCD Face Milling Cutters can be used for a variety of applications, including roughing, finishing, contouring, profiling, drilling, and slotting. This versatility makes them suitable for diverse industrial applications.
Machining hard materials
Ideal for machining hard materials such as non-ferrous metals, composites, plastics, and ceramics, PCD Face Milling Cutters excel where traditional tools may fail, providing superior performance.
Precision and accuracy
Engineered for precision, PCD Face Milling Cutters deliver parts with high accuracy, especially useful for machining parts with sharp corners and flat surfaces, ensuring consistency and reliabilit
The Type Of PCD Face Milling Cutter For Different Applications
spécification du produit
| Matériel de travail | Grade | Vitesse de coupe (m/min) | Avance (mm/tour) | Profondeur de coupe (mm) |
|---|---|---|---|---|
| Alliage d'aluminium (4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Alliage d'aluminium (9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Alliage d'aluminium (14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Carbure de tungstène | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Bois | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Alliage de Cu | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastique ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
spécification du produit
| Matériau | Vitesse de coupe VC(m/min) | Vitesse d'alimentation (fz/mm/U) | Liquide de refroidissement | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Alliages d'aluminium Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages d'aluminium Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de magnésium | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de cuivre | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de laiton | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de Ti | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Composites à base de fibres de verre (GFRP) | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| CFRP composites à base de fibres de carbone | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| Acrylique | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastiques,Duroplastiques | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Pourquoi nous choisir ?
Personnalisation
Nous proposons des fraises PCD personnalisées pour répondre aux besoins spécifiques des clients, notamment en ce qui concerne la taille et le nombre de goujures.
Expertise technique
Notre équipe dispose d'une grande expertise technique en matière d'outils de coupe et de processus d'usinage, ce qui permet à nos clients de bénéficier de conseils et d'une assistance d'experts.
Des prix compétitifs
Nous proposons des prix compétitifs pour nos fraises PCD de haute qualité, ce qui permet de réduire les coûts d'outillage pour nos clients.
Un service à la clientèle exceptionnel
Nous accordons la priorité à un service clientèle exceptionnel et nous nous engageons à fournir à nos clients une assistance rapide, précise et amicale tout au long du processus de commande et au-delà.
The Type Of PCD Face Milling Cutter For Different Applications process
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Choisir l'outil approprié
Choose a PCD Face Milling Cutter with the correct size and type to match the material and application.
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Réglage de la fraiseuse
Ensure the milling machine is set up properly, including the appropriate spindle speed, feed rate, and coolant flow.
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Fixation de la pièce
Secure the workpiece in the milling machine using clamps, vices, or other holding devices to ensure stability.
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Programmation de la trajectoire de l'outil
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Usinage de la pièce
Start the milling machine and guide the PCD Face Milling Cutter along the programmed path to remove material, keeping the tool cool with the appropriate coolant.
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Inspection de la pièce finie
After machining, inspect the finished part to ensure it meets the desired specifications and tolerances.
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Entretien et nettoyage
Properly maintain the PCD Face Milling Cutter by cleaning it after use and storing it in a safe, dry location to ensure longevity.
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