Fraise PCD pour le travail du bois
Vue d'ensemble
The M-HE 1+1 PCD Wood Working Milling Cutter with HSS Shank Body and PCD H2.5mm is designed for machining a variety of wood materials. Known for its strong wear resistance, the PCD material is harder than cemented carbide, ensuring long-lasting performance. This cutter operates at high cutting speeds and feed rates, significantly boosting productivity and reducing machining times. Available in various sizes, it is compatible with many milling machines and is especially useful for achieving precise cuts on materials with sharp corners and flat surfaces.
Principale application
PCD Wood Working Milling Cutters are highly versatile and suitable for machining hard wood materials, including:
- MDF (panneau de fibres de densité moyenne)
- HDF (High Density Fiberboard)
- Laminated Boards
- Particle Boards
- Contreplaqué
- Light Wood
These tools are commonly used in the furniture, cabinetry, and woodworking industries for a variety of applications, such as:
- Roughing and finishing large surface areas
- Contouring and profiling
- Drilling and slotting
- Machining parts with precise edges and flat surfaces
Nos compétences
At Sundi Tools, we specialize in crafting high-precision PCD milling cutters tailored for diverse woodworking needs. Our advanced equipment and experienced team ensure each tool delivers superior performance, enhanced tool life, and exceptional machining accuracy. Trust Sundi Tools for top-quality solutions that meet the rigorous demands of modern woodworking applications.
Outils de fraisage PCD Fraises en bout :
Advantages Of PCD WoodWorking Milling Cutter
Increased tool life
PCD Wood Working Milling Cutters have a significantly longer tool life compared to traditional cutting tools. This reduces the need for frequent tool changes and lowers tooling costs. The average service life is increased by up to 25 times compared to carbide cutters.
High speed and feed rates
These cutters can be used at high cutting speeds and feed rates, resulting in increased productivity and reduced machining times, making them highly efficient for woodworking applications.
Amélioration de l'état de surface
PCD Wood Working Milling Cutters produce a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding, thus enhancing overall efficiency and product quality.
Polyvalence
PCD Wood Working Milling Cutters are versatile and can be used for a variety of applications, including roughing, finishing, contouring, profiling, drilling, and slotting, making them suitable for diverse woodworking tasks.
Machining hard materials
These cutters are ideal for machining hard materials such as non-ferrous metals, composites, plastics, and ceramics, providing superior performance where traditional tools may fail.
Precision and accuracy
Designed for precision, PCD Wood Working Milling Cutters deliver parts with high accuracy, especially useful for machining parts with sharp corners and flat surfaces, ensuring consistency and reliability.
The Type Of PCD WoodWorking Milling Cutter For Different Applications
spécification du produit
| Matériel de travail | Grade | Vitesse de coupe (m/min) | Avance (mm/tour) | Profondeur de coupe (mm) |
|---|---|---|---|---|
| Alliage d'aluminium (4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Alliage d'aluminium (9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Alliage d'aluminium (14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Carbure de tungstène | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Bois | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Alliage de Cu | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastique ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
spécification du produit
| Matériau | Vitesse de coupe VC(m/min) | Vitesse d'alimentation (fz/mm/U) | Liquide de refroidissement | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Alliages d'aluminium Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages d'aluminium Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de magnésium | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de cuivre | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de laiton | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de Ti | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Composites à base de fibres de verre (GFRP) | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| CFRP composites à base de fibres de carbone | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| Acrylique | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastiques,Duroplastiques | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Pourquoi nous choisir ?
Personnalisation
Nous proposons des fraises PCD personnalisées pour répondre aux besoins spécifiques des clients, notamment en ce qui concerne la taille et le nombre de goujures.
Expertise technique
Notre équipe dispose d'une grande expertise technique en matière d'outils de coupe et de processus d'usinage, ce qui permet à nos clients de bénéficier de conseils et d'une assistance d'experts.
Des prix compétitifs
Nous proposons des prix compétitifs pour nos fraises PCD de haute qualité, ce qui permet de réduire les coûts d'outillage pour nos clients.
Un service à la clientèle exceptionnel
Nous accordons la priorité à un service clientèle exceptionnel et nous nous engageons à fournir à nos clients une assistance rapide, précise et amicale tout au long du processus de commande et au-delà.
PCD WoodWorking Milling Cutter process
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Choisir l'outil approprié
Choose a PCD Wood Working Milling Cutter with the correct size and type to match the material and application.
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Réglage de la fraiseuse
Ensure the milling machine is properly set up, including the appropriate spindle speed, feed rate, and coolant flow.
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Fixation de la pièce
Secure the workpiece in the milling machine using clamps, vices, or other holding devices to ensure stability.
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Programmation de la trajectoire de l'outil
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Usinage de la pièce
Start the milling machine and guide the PCD Wood Working Milling Cutter along the programmed path to remove material, keeping the tool cool with the appropriate coolant.
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Inspection de la pièce finie
After machining, inspect the finished part to ensure it meets the desired specifications and tolerances.
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Entretien et nettoyage
Properly maintain the PCD Wood Working Milling Cutter by cleaning it after use and storing it in a safe, dry location to ensure longevity.
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