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PCD Solid-Nib End mill
Vue d'ensemble
The Sundi Tools PCD Solid-Nib End Mill is engineered for optimal performance in machining hard materials. Featuring a unique solid nib design, this tool ensures superior durability and precision. It is ideal for high-speed milling operations, offering exceptional feed rates and reduced cycle times for increased efficiency. Compatible with a broad range of milling machines, this end mill excels in crafting intricate parts with sharp corners and flat surfaces, enhancing both productivity and machining accuracy.
Principale application
Our PCD Solid-Nib End Mills are essential for diverse machining tasks, particularly in handling tough materials like metals, composites, and ceramics. This tool is extensively utilized across sectors including aerospace, automotive, and medical industries. It is specifically designed for:
- Efficient roughing and detailed finishing operations.
- Precise contouring and profiling essential for complex part geometries.
- Drilling and slotting where clean, sharp edges are crucial.
- Specialized tasks requiring the machining of parts with exact flat surfaces and sharp corners.
Nos compétences
At Sundi Tools, we specialize in manufacturing high-precision PCD milling tools tailored to meet demanding industrial requirements. Our state-of-the-art facilities and experienced engineering team ensure each end mill is crafted to deliver not only superior performance but also enhanced tool longevity. Trust Sundi Tools for solutions that drive productivity and innovation in your machining processes.
Outils de fraisage PCD Fraises en bout :
Advantages Of PCD Solid-Nib End mill
Increased tool life
PCD Solid-Nib End Mills offer significantly longer tool life compared to traditional cutters, reducing tool changes and costs. They last up to 25 times longer than carbide cutters.
High speed and feed rates
These end mills operate at high cutting speeds and feed rates, increasing productivity and reducing machining times.
Amélioration de l'état de surface
These end mills deliver a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding.
Polyvalence
PCD Solid-Nib End Mills are versatile, suitable for roughing, finishing, contouring, profiling, drilling, and slotting, making them adaptable for various applications.
Machining hard materials
Ideal for machining hard materials like non-ferrous metals, composites, plastics, and ceramics, where traditional tools struggle.
Precision and accuracy
Designed for precision, PCD Solid-Nib End Mills produce highly accurate parts, perfect for machining sharp corners and square features.
The Type Of PCD Solid-Nib End mill For Different Applications
spécification du produit
| Matériel de travail | Grade | Vitesse de coupe (m/min) | Avance (mm/tour) | Profondeur de coupe (mm) |
|---|---|---|---|---|
| Alliage d'aluminium (4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Alliage d'aluminium (9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Alliage d'aluminium (14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Carbure de tungstène | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Bois | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Alliage de Cu | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastique ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
spécification du produit
| Matériau | Vitesse de coupe VC(m/min) | Vitesse d'alimentation (fz/mm/U) | Liquide de refroidissement | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Alliages d'aluminium Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages d'aluminium Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de magnésium | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de cuivre | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de laiton | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Alliages de Ti | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Composites à base de fibres de verre (GFRP) | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| CFRP composites à base de fibres de carbone | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Sec, Pression d'air | |
| Acrylique | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastiques,Duroplastiques | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Pourquoi nous choisir ?
Personnalisation
Nous proposons des fraises PCD personnalisées pour répondre aux besoins spécifiques des clients, notamment en ce qui concerne la taille et le nombre de goujures.
Expertise technique
Notre équipe dispose d'une grande expertise technique en matière d'outils de coupe et de processus d'usinage, ce qui permet à nos clients de bénéficier de conseils et d'une assistance d'experts.
Des prix compétitifs
Nous proposons des prix compétitifs pour nos fraises PCD de haute qualité, ce qui permet de réduire les coûts d'outillage pour nos clients.
Un service à la clientèle exceptionnel
Nous accordons la priorité à un service clientèle exceptionnel et nous nous engageons à fournir à nos clients une assistance rapide, précise et amicale tout au long du processus de commande et au-delà.
PCD Solid-Nib End mill process
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Choisir l'outil approprié
Choose a PCD Solid-Nib End Mill with the correct size and number of flutes to suit the material and application.
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Réglage de la fraiseuse
Ensure the milling machine is properly set up, including the correct spindle speed, feed rate, and coolant flow.
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Fixation de la pièce
Fixez la pièce dans la fraiseuse à l'aide de pinces, d'étaux ou d'autres dispositifs de maintien.
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Programmation de la trajectoire de l'outil
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Usinage de la pièce
Start the milling machine and guide the PCD Solid-Nib End Mill along the programmed path to remove material. Ensure the tool is kept cool with the appropriate coolant.
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Inspection de la pièce finie
After machining, inspect the finished part to ensure it meets the specified dimensions and tolerances.
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Entretien et nettoyage
Properly maintain the PCD Solid-Nib End Mill by cleaning it after use and storing it in a safe, dry location.
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