Main Features and Benefits of Tipped CBN turning Inserts
Tipped CBN (PCBN) turning inserts are cutting tools used in metalworking operations for the machining of hard materials such as heat-treated steels, tool steels, and superalloys. These inserts are made from CBN(PCBN), a material that is second only to diamond in terms of hardness. The key features and benefits of turning Inserts include:
Hardness: CBN(PCBN) is significantly harder than conventional cutting materials, allowing the inserts to effectively and precisely cut hard materials without wearing out quickly.
High wear resistance: CBN(PCBN) has high resistance to abrasion and thermal degradation, providing the inserts with a longer life compared to other cutting tools.
Improved surface finish: Tipped CBN (PCBN) Turning Inserts produce a smooth and uniform surface finish, reducing the need for additional finishing operations.
High cutting speed: Tipped CBN (PCBN) Turning Inserts are capable of cutting at high speeds, increasing productivity and reducing the time required for cutting operations.
Versatility: These inserts can be used to cut a wide range of materials, including hardened steels, superalloys, and ceramics.
Environmental benefits: Tipped CBN (PCBN) Turning Inserts generate less heat and produce smaller chips, reducing the environmental impact of metalworking operations.
Cost-effectiveness: Although Tipped CBN (PCBN) Turning Inserts are more expensive initially, their long tool life and high-efficiency result in lower costs over the long term.
Tech Data | |
---|---|
Type | ISO Indexable CBN inserts |
Angle | Positive/ negative |
CBN Grade | CBN 850/ CBN 010/CBN 025/CBN 302 |
Tolerance | G/M |
Work piece material | Aluminum and aluminum alloys Copper, brass and bronze alloys Carbon Fiber Graphite composites Reinforced plastics Ceramic Wood Fiberglass Composites Fiber Reinforced Plastics (FRP) Tungsten Carbide |
- High wear resistance
- Reduce the machine time
- Stable Performance
- Easy to use
Shape | Designation | D1 [mm] | D2 [mm] | S [mm] | R [mm] |
---|---|---|---|---|---|
CCGW060202 | 6.5 | 2.8 | 2.38 | 0.2 | |
CCMW160616 | 15.875 | 6.35 | 6.35 | 1.6 | |
CCGW060202 | 6.5 | 2.8 | 2.38 | 0.2 | |
CCMW160616 | 15.875 | 6.35 | 6.35 | 1.6 | |
DNGA150604 | 12.7 | 5.16 | 6.35 | 0.4 | |
DNMA110412 | 9.525 | 3.18 | 4.76 | 1.2 | |
DNGA150604 | 12.7 | 5.16 | 6.35 | 0.4 | |
DNMA110412 | 9.525 | 3.18 | 4.76 | 1.2 | |
SCGW09T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
SCMW120412 | 12.7 | 5.5 | 4.76 | 1.2 | |
SCGW09T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
SCMW120412 | 12.7 | 5.5 | 4.76 | 1.2 | |
TPGN110304 | 6.35 | - | 3.18 | 0.4 | |
TPMN160308 | 9.525 | - | 3.18 | 0.8 | |
TPGN110304 | 6.35 | - | 3.18 | 0.4 | |
TPMN160308 | 9.525 | - | 3.18 | 0.8 | |
VBGW160402 | 9.525 | 4.4 | 4.76 | 0.2 | |
VBMW160412 | 9.525 | 4.4 | 4.76 | 1.2 | |
VBGW160402 | 9.525 | 4.4 | 4.76 | 0.2 | |
VBMW160412 | 9.525 | 4.4 | 4.76 | 1.2 | |
WCGW040202 | 9.525 | 3.4 | 3.97 | 0.2 | |
WCMT06T308 | 12.7 | 5.5 | 4.76 | 0.8 | |
WCGW040202 | 9.525 | 3.4 | 3.97 | 0.2 | |
WCMT06T308 | 12.7 | 5.5 | 4.76 | 0.8 |