Main Features and Benefits of Full Edge CBN (PCBN) Turning Inserts
Full-edge CBN (PCBN) turning inserts are cutting tools used in metalworking operations for the machining of hard materials such as heat-treated steels, tool steels, and superalloys. These inserts are made from CBN (PCBN), a material that is second only to diamond in terms of hardness. The key features and benefits of Full Edge CBN Turning Inserts include:
Hardness: CBN (PCBN) is significantly harder than conventional cutting materials, allowing the inserts to effectively and precisely cut hard materials without wearing out quickly.
High wear resistance: CBN (PCBN) has high resistance to abrasion and thermal degradation, providing the inserts with a longer life compared to other cutting tools.
Improved surface finish: Full Edge CBN (PCBN) Turning Inserts produce a smooth and uniform surface finish, reducing the need for additional finishing operations.
High cutting speed: Full Edge CBN (PCBN) Turning Inserts are capable of cutting at high speeds, increasing productivity and reducing the time required for cutting operations.
Versatility: These inserts can be used to cut a wide range of materials, including hardened steels, superalloys, and ceramics.
Consistent quality: The consistent quality of Full Edge CBN (PCBN) Turning Inserts, due to their consistent production process, provides reliable and repeatable results.
Environmental benefits: Full Edge CBN (PCBN) Turning Inserts generate less heat and produce smaller chips, reducing the environmental impact of metalworking operations.
Cost-effectiveness: Although Full Edge CBN (PCBN) Turning Inserts are more expensive initially, their long tool life and high-efficiency result in lower costs over the long term.
Tech Data | |
---|---|
Type | ISO Indexable CBN inserts |
Angle | Positive/ negative |
CBN Grade | CBN 850/ CBN 010/PCD 025/CBN302 |
Tolerance | G/M |
Work piece material | Aluminum and aluminum alloys Copper, brass and bronze alloys Carbon Fiber Graphite composites Reinforced plastics Ceramic Wood Fiberglass Composites Fiber Reinforced Plastics (FRP) Tungsten Carbide |
- High wear resistance
- Reduce the machine time
- Stable Performance
- Easy to use
Shape | Designation | D1 [mm] | D2 [mm] | S [mm] | R [mm] |
---|---|---|---|---|---|
CNGA120404 | 12.7 | 5.16 | 4.76 | 0.4 | |
CNGA120416 | 12.7 | 5.16 | 4.76 | 1.6 | |
DNGA150404 | 12.7 | 5.16 | 4.76 | 0.4 | |
DNGA150616 | 12.7 | 5.16 | 4.76 | 1.6 | |
TNGA160404 | 9.525 | 3.81 | 4.76 | 0.4 | |
TNGA220412 | 12.7 | 5.16 | 4.76 | 1.2 | |
SNGA120404 | 12.7 | 5.16 | 4.76 | 0.4 | |
SNGA120412 | 12.7 | 5.16 | 4.76 | 1.2 |