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PCD Square End Mills
Overview
PCD square end mills are cutting tools used for machining hard materials by removing material from a workpiece in milling machines. They can be used at high cutting speeds and feed rates, which leads to increased productivity and reduced machining times. PCD end mills come in various sizes and can be compatible with many milling machines and are especially useful for machining parts with sharp corners and square features.
Mainly Application
PCD square end mills are versatile cutting tools used for machining hard materials such as metals, composites, plastics, and ceramics. They are commonly used in the aerospace, automotive, medical, and tooling industries for a variety of applications, including:
- Roughing and finishing operations
- Contouring and profiling
- Drilling and slotting
- Machining parts with sharp corners and square features
Our Capabilities
Our company is dedicated to crafting high-precision PCD milling tools for various machining needs. Our advanced equipment and experienced team ensure top-quality tools that provide better performance and increased tool life.
PCD Milling Tools End Mills:
Carbide End Mill:
CNC Wood Router Bits:
Advantages Of PCD Square End Mills
Increased tool life
PCD square end mills have a longer tool life compared to traditional cutting tools, which can reduce the need for frequent tool changes and lower tooling costs. The average service life is increased by 25 times compared with the alloy cutter (Carbide cutter)
High speed and feed rates
PCD square end mills can be used at high cutting speeds and feed rates, resulting in increased productivity and reduced machining times.
Improved surface finish
PCD square end mills can produce a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding.
Versatility
PCD square end mills can be used for a variety of applications, including roughing, finishing, contouring, profiling, drilling, and slotting.
Machining hard materials
PCD square end mills are ideal for machining hard materials such as non-ferrous metal, composites, plastics, and ceramics, where traditional cutting tools may struggle.
Precision and accuracy
PCD square end mills can produce parts with high precision and accuracy, especially for machining parts with sharp corners and square features.
The Type Of PCD Square End Mills For Different Applications
product specification
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
product specification
| Material | Cutting Speed VC(m/min) | Feed Rate (fz/mm/U) | Coolant | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Alloys Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Magnesium Alloys | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Copper Alloys | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Brass Alloys | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Ti-Alloys | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| GFRP glass fibre composites | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| CFRP carbon fibe composites | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| Acrylic | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastics,Duroplastics | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Why Choosing us
Customization
We offer customized PCD milling cutters to match specific customer needs, including size, number of flutes.
Technical expertise
Our team has extensive technical expertise in cutting tools and machining processes, ensuring that our customers receive expert guidance and support.
Competitive pricing
We offer competitive pricing for our high-quality PCD milling cutter, helping to reduce tooling costs for our customers.
Exceptional customer service
We prioritize exceptional customer service and are dedicated to providing our customers with timely, accurate, and friendly support throughout the ordering process and beyond.
PCD Square End Mills process
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Selecting the appropriate tool
Choose a PCD square-end mill with the appropriate size, and number of flutes to match the material and application.
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Setting up the milling machine
Ensure that the milling machine is properly set up, including the proper spindle speed, feed rate, and coolant flow.
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Fixturing the workpiece
Secure the workpiece in the milling machine using clamps, vices, or other holding devices.
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Programming the tool path
Use computer-aided design (CAD) software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Machining the workpiece
Start the milling machine and move the PCD square-end mill along the programmed tool path to remove material from the workpiece. Ensure that the tool is kept cool with the appropriate coolant.
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Inspecting the finished part
After machining, inspect the finished part to ensure that it meets the desired specifications and tolerances.
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Maintenance and cleaning
Properly maintain the PCD square-end mill by cleaning it after use and ensuring that it is stored in a safe and dry location.
