Main Features and Benefits of PCD Chip Breaker Inserts
PCD (Polycrystalline Diamond) Chip Breaker Inserts are cutting tools that offer several features and benefits in metalworking operations, including:
- Smooth chip breaking without affecting the normal cutting
- High efficiency and long life.
- Support customization and professional process processing
- Effectively deal with the problems of chip wrapping and chip scratching on the workpiece surface in automated production lines
- Smoother chip evacuation in inner hole machining to meet high machining surface requirements
- Prevent tool damage, tool holder breakage, and workpiece scrapping caused by poor chip evacuation
In general, the cutting of PCD/PCBN turning inserts is single-edged continuous cutting. If chip breaker measures are not taken, the cut products will not break naturally and will always be wrapped around the workpiece and the tool. In this case, the surface quality of the product cannot be guaranteed, especially for some products that require relatively high surface smoothness. Moreover, the tool is also easy to wear, which affects the life and processing efficiency, and the cut product wire is also prone to safety accidents. Therefore, the PCD Chip Breaker Inserts can not only ensure product quality, processing efficiency, and tool life but also improve operator safety.
Tech Data | |
---|---|
Type | ISO Indexable PCD inserts |
Angle | Positive/ negative |
PCD Grade | PCD 850/ PCD 010/PCD 025/PCD302 |
Tolerance | G/M |
Work piece material | Aluminum and aluminum alloys Copper, brass and bronze alloys Carbon Fiber Graphite composites Reinforced plastics Ceramic Wood Fiberglass Composites Fiber Reinforced Plastics (FRP) Tungsten Carbide |
- High wear resistance
- Reduce the machine time
- Stable Performance
- Easy to use
Shape | Designation | D1 [mm] | D2 [mm] | S [mm] | R [mm] |
---|---|---|---|---|---|
CCGW060204 | 6.35 | 2.8 | 2.38 | 0.4 | |
CCGW09T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
DCMW070202 | 6.35 | 2.8 | 2.38 | 0.2 | |
DCGW11T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
TCGW090202 | 5.56 | 2.5 | 2.38 | 0.2 | |
TCGW110204 | 6.35 | 2.5 | 2.38 | 0.4 | |
VBGW160402 | 9.525 | 4.4 | 4.76 | 0.2 | |
VBGM160404 | 9.525 | 2.8 | 4.76 | 0.4 | |
WCGW040204 | 6.35 | 2.8 | 2.38 | 0.4 | |
WCMW06T304 | 9.525 | 4.4 | 3.97 | 0.4 |