Main Features and Benefits of PCD Full Edge Turning Inserts
PCD (Polycrystalline Diamond) full-edge turning inserts are cutting tools used in metalworking operations, specifically for turning and facing operations. These inserts are made from PCD, a composite material that is made up of diamond particles, which provides them with several advantages. Some of the key features and benefits of PCD Full Edge Turning Inserts include:
- Exceptional hardness: PCD is formed of diamond particles, which is an exceedingly hard material capable of cutting materials effectively and precisely.
- High wear resistance: The hardness of PCD provides a high resistance to wear and abrasion, leading to a longer tool life compared to other cutting tools.
- Improved surface finish: full-edge turning inserts produce a clean and smooth surface finish, reducing the need for additional finishing operations.
- High cutting speed: full-edge turning inserts are capable of cutting at high speeds, increasing productivity and reducing the time required for cutting operations.
- Versatility: PCD full-edge turning inserts can be used to mill graphite and other challenging-to-machine materials as well as non-ferrous metals, composites, hard materials, and a variety of other materials.
- Environmental benefits: PCD full-edge turning inserts generate less heat and produce smaller chips, reducing the environmental impact of metalworking operations.
- Cost-effectiveness: Although PCD full-edge turning inserts are more expensive initially, their long tool life and high-efficiency result in lower costs over the long term.
Tech Data | |
---|---|
Type | ISO Indexable PCD inserts |
Angle | Positive/ negative |
PCD Grade | PCD 850/ PCD 010/PCD 025/PCD302 |
Tolerance | G/M |
Work piece material | Aluminum and aluminum alloys Copper, brass and bronze alloys Carbon Fiber Graphite composites Reinforced plastics Ceramic Wood Fiberglass Composites Fiber Reinforced Plastics (FRP) Tungsten Carbide |
- High wear resistance
- Reduce the machine time
- Stable Performance
- Easy to use
Shape | Designation | D1 [mm] | D2 [mm] | S [mm] | R [mm] |
---|---|---|---|---|---|
TCGW090202 | 5.56 | 2.5 | 2.38 | 0.2 | |
TCGW110204 | 6.35 | 2.8 | 2.35 | 0.4 | |
TCGW16T308 | 9.525 | 4.4 | 3.97 | 0.8 | |
CCGW060204 | 6.35 | 2.8 | 2.38 | 0.4 | |
CCGW09T308 | 9.525 | 4.4 | 3.97 | 0.4 | |
CCGW120412 | 12.7 | 5.5 | 4.76 | 1.2 | |
SCGW09T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
SCGW120408 | 12.7 | 5.5 | 4.76 | 0.8 |