Main Features and Benefits of PCD Full Edge Turning Inserts

PCD (Polycrystalline Diamond) full-edge turning inserts are cutting tools used in metalworking operations, specifically for turning and facing operations. These inserts are made from PCD, a composite material that is made up of diamond particles, which provides them with several advantages. Some of the key features and benefits of PCD Full Edge Turning Inserts include:

  • Exceptional hardness: PCD is formed of diamond particles, which is an exceedingly hard material capable of cutting materials effectively and precisely.
  • High wear resistance: The hardness of PCD provides a high resistance to wear and abrasion, leading to a longer tool life compared to other cutting tools.
  • Improved surface finish: full-edge turning inserts produce a clean and smooth surface finish, reducing the need for additional finishing operations.
  • High cutting speed: full-edge turning inserts are capable of cutting at high speeds, increasing productivity and reducing the time required for cutting operations.
  • Versatility: PCD full-edge turning inserts can be used to mill graphite and other challenging-to-machine materials as well as non-ferrous metals, composites, hard materials, and a variety of other materials.
  • Environmental benefits: PCD full-edge turning inserts generate less heat and produce smaller chips, reducing the environmental impact of metalworking operations.
  • Cost-effectiveness: Although PCD full-edge turning inserts are more expensive initially, their long tool life and high-efficiency result in lower costs over the long term.
Main Features and Benefits of PCD Full Edge Turning Inserts Tокарных пластин PCD Полный край
Tech Data
TypeISO Indexable PCD inserts
AnglePositive/ negative
PCD GradePCD 850/ PCD 010/PCD 025/PCD302
ToleranceG/M
Work piece material Aluminum and aluminum alloys
Copper, brass and bronze alloys
Carbon Fiber
Graphite composites
Reinforced plastics
Ceramic
Wood
Fiberglass Composites
Fiber Reinforced Plastics (FRP)
Tungsten Carbide
ShapeDesignationD1
[mm]
D2
[mm]
S
[mm]
R
[mm]
TCGW0902025.562.52.380.2
TCGW1102046.352.82.350.4
TCGW16T3089.5254.43.970.8
CCGW0602046.352.82.380.4
CCGW09T3089.5254.43.970.4
CCGW12041212.75.54.761.2
SCGW09T3049.5254.43.970.4
SCGW12040812.75.54.760.8

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