Main Features and Benefits of Tipped PCD Turning Inserts
Tipped Polycrystalline Diamond (PCD) turning inserts are cutting tools that are widely used in industries such as woodworking, metalworking, and automotive. They are renowned for their high wear resistance and long tool life, which makes them a cost-effective solution for demanding cutting applications. The main features and benefits of PCD Tipped Inserts include the:
- High wear resistance: PCD-tipped turning inserts have a much higher wear resistance compared to other cutting materials such as carbide, resulting in a longer tool life.
- Precision cutting: PCD-tipped turning inserts provide a clean and precise cutting edge, ensuring high-quality finishes and reduced downtime for tool replacement.
- Versatility: PCD-tipped turning inserts are a versatile alternative for many industrial applications since they can be used to cut a range of materials, including hardwoods, composites, and non-ferrous metals.
- Cost-effectiveness: Despite their high initial cost, PCD-tipped turning inserts offer a lower total cost of ownership compared to other cutting materials due to their long tool life and reduced downtime.
- Environmentally friendly: Unlike other cutting materials, PCD-tipped turning inserts do not produce harmful waste or environmental pollutants, making them an environmentally friendly option for cutting applications.
Tech Data | |
---|---|
Type | ISO Indexable PCD inserts |
Angle | Positive/ negative |
PCD Grade | PCD 850/ PCD 010/PCD 025/PCD302 |
Tolerance | G/M |
Work piece material | Aluminum and aluminum alloys Copper, brass and bronze alloys Carbon Fiber Graphite composites Reinforced plastics Ceramic Wood Fiberglass Composites Fiber Reinforced Plastics (FRP) Tungsten Carbide |
- High wear resistance
- Reduce the machine time
- Stable Performance
- Easy to use
Shape | Designation | D1 [mm] | D2 [mm] | S [mm] | R [mm] |
---|---|---|---|---|---|
CCMT060202 | 6.35 | 2.8 | 2.38 | 0.2 | |
CCMT09T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
CCGT120408 | 12.7 | 5.5 | 4.76 | 0.8 | |
CCGW060204 | 6.35 | 2.8 | 2.38 | 0.4 | |
CCGW09T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
CCGW120404 | 12.7 | 5.5 | 4.76 | 0.4 | |
DCGT070202 | 6.35 | 2.8 | 2.38 | 0.4 | |
DCGT11T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
DCMW070202 | 6.35 | 2.8 | 2.38 | 0.2 | |
DCGW11T304 | 9.525 | 4.4 | 3.97 | 0.4 | |
TCGT090202 | 5.56 | 2.5 | 2.38 | 0.2 | |
TCGT110202 | 6.35 | 2.5 | 2.38 | 0.2 | |
TCGT16T304 | 9.525 | 2.8 | 2.38 | 0.4 | |
TCGW090202 | 5.56 | 2.5 | 2.38 | 0.2 | |
TCGW110204 | 6.35 | 2.5 | 2.38 | 0.4 | |
TCGW16T304 | 9.525 | 2.8 | 2.38 | 0.4 | |
VCGT110302 | 6.35 | 2.8 | 3.18 | 0.2 | |
VCGT160404 | 9.525 | 2.8 | 4.76 | 0.4 | |
VCGW110302 | 6.35 | 2.8 | 3.18 | 0.2 | |
VCGW160404 | 9.525 | 2.8 | 4.76 | 0.4 |