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PCD Solid-Nib End mill
Overview
The Sundi Tools PCD Solid-Nib End Mill is engineered for optimal performance in machining hard materials. Featuring a unique solid nib design, this tool ensures superior durability and precision. It is ideal for high-speed milling operations, offering exceptional feed rates and reduced cycle times for increased efficiency. Compatible with a broad range of milling machines, this end mill excels in crafting intricate parts with sharp corners and flat surfaces, enhancing both productivity and machining accuracy.
Mainly Application
Our PCD Solid-Nib End Mills are essential for diverse machining tasks, particularly in handling tough materials like metals, composites, and ceramics. This tool is extensively utilized across sectors including aerospace, automotive, and medical industries. It is specifically designed for:
- Efficient roughing and detailed finishing operations.
- Precise contouring and profiling essential for complex part geometries.
- Drilling and slotting where clean, sharp edges are crucial.
- Specialized tasks requiring the machining of parts with exact flat surfaces and sharp corners.
Our Capabilities
At Sundi Tools, we specialize in manufacturing high-precision PCD milling tools tailored to meet demanding industrial requirements. Our state-of-the-art facilities and experienced engineering team ensure each end mill is crafted to deliver not only superior performance but also enhanced tool longevity. Trust Sundi Tools for solutions that drive productivity and innovation in your machining processes.
PCD Milling Tools End Mills:
Advantages Of PCD Solid-Nib End mill
Increased tool life
PCD Solid-Nib End Mills offer significantly longer tool life compared to traditional cutters, reducing tool changes and costs. They last up to 25 times longer than carbide cutters.
High speed and feed rates
These end mills operate at high cutting speeds and feed rates, increasing productivity and reducing machining times.
Improved surface finish
These end mills deliver a high-quality surface finish, reducing the need for secondary operations such as polishing or grinding.
Versatility
PCD Solid-Nib End Mills are versatile, suitable for roughing, finishing, contouring, profiling, drilling, and slotting, making them adaptable for various applications.
Machining hard materials
Ideal for machining hard materials like non-ferrous metals, composites, plastics, and ceramics, where traditional tools struggle.
Precision and accuracy
Designed for precision, PCD Solid-Nib End Mills produce highly accurate parts, perfect for machining sharp corners and square features.
The Type Of PCD Solid-Nib End mill For Different Applications
product specification
| Work Material | Grade | Cutting Speed(m/min) | Feed(mm/rev) | Depth of Cut(mm) |
|---|---|---|---|---|
| Al alloy(4-9%Si) | PCD010 | 800-2500 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(9-14%Si) | PCD 010 PCD025 | 600-1300 | 0.1-0.3 | 0.05-0.3 |
| Al alloy(14-18%Si) | PCD 010 PCD025 | 300-600 | 0.1-0.3 | 0.05-0.3 |
| Tungsten Carbide | PCD025 PCD302 | 10-30 | 0.05-0.2 | 0.02-0.5 |
| Woods | PCD010 | 1000-5000 | 0.1-0.5 | 0.2-5.0 |
| Cu alloy | PCD010 | 600-1000 | 0.05-0.2 | 0.05-3.0 |
| Plastic ,FPR | PCD010 PCD 025 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
| Graphite | PCD025 PCD302 | 600-1000 | 0.05-0.25 | 0.05-3.0 |
product specification
| Material | Cutting Speed VC(m/min) | Feed Rate (fz/mm/U) | Coolant | |||
|---|---|---|---|---|---|---|
| ∅ 4~6 | ∅ 7~11 | ∅ 12~20 | ||||
| Al-Alloys Si < 1% | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si < 12% | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Al-Alloys Si > 12% | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Magnesium Alloys | 150 - 6000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Copper Alloys | 150 - 5000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Brass Alloys | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Ti-Alloys | 50 - 400 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Graphite | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| GFRP glass fibre composites | 150 - 3000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| CFRP carbon fibe composites | 150 - 4000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| PTFE | 150 - 2000 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Dry, Air pressure | |
| Acrylic | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
| Thermoplastics,Duroplastics | 150 - 1800 | 0.02 - 0.15 | 0.02 - 0.20 | 0.04 - 0.3 | Emulsion,MQL | |
Why Choosing us
Customization
We offer customized PCD milling cutters to match specific customer needs, including size, number of flutes.
Technical expertise
Our team has extensive technical expertise in cutting tools and machining processes, ensuring that our customers receive expert guidance and support.
Competitive pricing
We offer competitive pricing for our high-quality PCD milling cutter, helping to reduce tooling costs for our customers.
Exceptional customer service
We prioritize exceptional customer service and are dedicated to providing our customers with timely, accurate, and friendly support throughout the ordering process and beyond.
PCD Solid-Nib End mill process
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Selecting the appropriate tool
Choose a PCD Solid-Nib End Mill with the correct size and number of flutes to suit the material and application.
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Setting up the milling machine
Ensure the milling machine is properly set up, including the correct spindle speed, feed rate, and coolant flow.
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Fixturing the workpiece
Secure the workpiece in the milling machine using clamps, vices, or other holding devices.
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Programming the tool path
Use CAD software to program the tool path, specifying the depth of cut, cutting speed, and direction of movement.
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Machining the workpiece
Start the milling machine and guide the PCD Solid-Nib End Mill along the programmed path to remove material. Ensure the tool is kept cool with the appropriate coolant.
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Inspecting the finished part
After machining, inspect the finished part to ensure it meets the specified dimensions and tolerances.
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Maintenance and cleaning
Properly maintain the PCD Solid-Nib End Mill by cleaning it after use and storing it in a safe, dry location.
